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Brand Name: | PCBA ,support OEM |
Model Number: | Electric Vehicle Charging Pile PCBA |
MOQ: | 1unit |
Price: | negotiable |
Delivery Time: | 10-15 working days |
Payment Terms: | T/T |
High-Density Integration EV Charging Pile PCBA Excellent Electrical Performance for Automotive Products
EV Charging Pile PCBA Product Features
1. High Reliability
Designed for 10+ years of continuous operation; anti-vibration & EMI-resistant.
2. High-Efficiency Power Conversion
Conversion efficiency ≥95% (reduces energy loss & heat generation).
3. Comprehensive Safety Protections
Over-voltage/current/heat, short-circuit & leakage protection (complies with IEC 61851, GB/T standards).
4. Global Compatibility
Supports CCS, CHAdeMO, GB/T, Type 2 charging protocols for universal EV models.
5. Intelligent Management
Integrated MCU for real-time monitoring, 4G/5G/WiFi communication & cloud-based remote control.
6. Optimized Thermal Design
Heat sink & thermal paste for stable operation under high loads.
7. Harsh Environment Adaptability
IP65/IP67 protection (optional), -30°C to +70°C operating range, dust/waterproof.
Ring PCB, your PCB & PCBA Turnkey Solutions | Professional Circuit Manufacturing Expert
Step | Description |
Material Procurement | Sourcing high-reliability components (e.g., capacitors, resistors, MOSFETs, microcontrollers) compliant with automotive standards. |
SMT (Surface Mount Technology) | High-precision placement of surface-mounted components using automated pick-and-place machines, with reflow soldering for reliable connections. |
DIP (Through-Hole Technology) | Insertion of through-hole components (e.g., transformers, connectors) followed by wave soldering. |
Testing | Comprehensive checks including ICT (In-Circuit Test), FCT (Functional Circuit Test), and safety testing (insulation resistance, dielectric strength). |
Assembly & Encapsulation | Integration of PCBA with heat sinks and protective casings; potting with waterproof/heat-dissipating materials for environmental protection. |
Final Quality Assurance | 100% aging test, performance validation under simulated working conditions, and compliance with ISO 9001 standards. |
Feature | Details |
High Reliability | Designed for 10+ years of continuous operation; anti-vibration and anti-electromagnetic interference (EMI) construction. |
Efficient Power Conversion | Conversion efficiency ≥95% (depending on power level), reducing energy loss and heat generation. |
Multiple Safety Protections | Over-voltage, over-current, short-circuit, over-temperature, and leakage protection; compliant with IEC 61851 and GB/T 18487 standards. |
Wide Compatibility | Supports global charging protocols (CCS, CHAdeMO, GB/T, Type 2) and adapts to different EV models. |
Intelligent Management | Integrated MCU for real-time monitoring, data communication (4G/5G, WiFi, Bluetooth), and remote control via cloud platforms. |
Thermal Management | Optimized heat sink design and thermal paste application to maintain stable operation at high loads. |
Environmental Adaptability | IP65/IP67 protection level (optional); withstands harsh conditions (-30°C to +70°C, high humidity, dust). |
Category | Parameters |
Electrical Parameters | - Input Voltage: AC 100-240V (single-phase) / 380V (three-phase) - Output Voltage: DC 200-1000V (DC charging) / AC 220V (AC charging) - Output Current: 10-600A (DC) / 16-100A (AC) - Power Range: 3.3kW-200kW+ (supporting slow, fast, and ultra-fast charging) - Efficiency: ≥95% (full load) - Communication Interfaces: CAN, RS485, USB, Ethernet |
Mechanical Parameters | - Size: Customizable (typical: 200×150×30mm to 600×400×100mm) - Weight: 0.5kg-5kg (depending on power) - Mounting: Wall-mounted, floor-standing, integrated into charging piles |
Environmental Parameters | - Operating Temperature: -25°C to +55°C (extended range: -40°C to +70°C) - Storage Temperature: -40°C to +85°C - Humidity: 5%-95% RH (non-condensing) - Protection Level: IP65 (standard) / IP67 (optional for outdoor use) - Certification: CE, RoHS, UL, ISO 16750 (automotive reliability), GB/T 28569 (China EV charging standard) |
3.Common technical parameters of Automotive PCBA
Parameter | Description |
PCB Material | FR - 4 (Flame Retardant 4) is commonly used. It offers good mechanical and electrical properties, high heat resistance, and is suitable for SMT processes. Some high - end applications may use materials like Rogers laminates for better high - frequency performance. |
Layer Count | Ranges from 2 - layer to multi - layer (up to 20 layers or more). Multi - layer boards are used to accommodate complex circuit designs and achieve high - density component placement in SMT. |
Line Width/Spacing | Minimum line width and spacing can reach 0.1mm - 0.15mm for standard automotive PCBA with SMT. Tighter tolerances are achievable in advanced designs, enabling more compact circuit layouts. |
Component Types | Supports a wide range of surface - mount components such as SMD (Surface - Mount Device) resistors, capacitors, inductors, integrated circuits (ICs) including BGA (Ball Grid Array) and QFN (Quad Flat No - lead) packages, which are essential for high - density SMT assembly. |
Component Density | High - density placement is achievable, with a large number of components per unit area. This is crucial for integrating more functions into a limited space in automotive electronics. |
Operating Temperature Range | Generally from - 40°C to + 125°C. Some components and PCBs are designed to withstand even wider temperature ranges to meet the harsh environmental conditions in automotive applications. |
Voltage Rating | Varies depending on the specific circuit requirements, but common voltage ratings for automotive PCBA range from a few volts (e.g., 3.3V, 5V for low - power circuits) to higher voltages for power - related components (up to 48V in some modern automotive electrical systems). |
Electrical Insulation Resistance | Should be high, typically in the order of MΩ (mega - ohms) to ensure proper electrical isolation between different circuit elements, especially important for preventing short circuits in SMT - assembled boards. |
Solderability | Excellent solderability is required to ensure reliable solder joints in SMT processes. PCBs are designed to be compatible with common soldering methods such as reflow soldering and wave soldering. |
At Ring PCB, we don’t just manufacture products—we deliver innovation. With all kinds of PCB Boards, combined with our PCB, PCB Assembly, and turn-key services, we empower your projects to thrive. Whether you need prototyping or mass production, our expert team ensures top-quality results and help you to save money and time.
17 Years of Excellence | Self-Owned Factory | End-to-End Technical Support
Core Advantage 1: Advanced Engineering for Precision PCB Manufacturing
• High-Density Stack-Up: 2-48 layer boards with blind/buried vias, 3/3mil trace/spacing, ±7% impedance control, ideal for 5G, industrial control, medical devices, and automotive electronics.
• Smart Manufacturing: Self-owned facility equipped with LDI laser exposure, vacuum lamination, and flying probe testers, adhering to IPC-6012 Class 3 standards.
Core Advantage 2: Integrated PCBA Services | One-Stop Turnkey Solutions
✓ Full Assembly Support: PCB fabrication + component sourcing + SMT assembly + functional testing.
✓ DFM/DFA Optimization: Expert engineering team reduces design risks and BOM costs.
✓ Rigorous Quality Control: X-ray inspection, AOI testing, and 100% functional validation for zero-defect delivery.
Core Advantage 3: Self-Owned Factory with Full Supply Chain Control
✓ Vertical Integration: Raw material procurement, production, and testing fully managed in-house.
✓ Triple Quality Assurance : AOI + impedance testing + thermal cycling, defect rate <0.2% (industry average: <1%).
✓ Global Certifications: ISO9001, IATF16949 and RoHS compliance.
Ring PCB not only offers professional PCB manufacturing, but also offer PCBA service, including component sourcing and SMT service with Samsung functional machine.
One of our core strengths lies in our 8-stage lead-free reflow soldering and lead-free wave soldering capabilities at our Shenzhen factory. These advanced soldering processes ensure high-quality assembly while adhering to global environmental standards, such as ISO9001, IATF16949 ,RoHS compliance.
Please note:
All products in our store are processing customized services, please be sure to contact our professional customer service before placing an order to confirm the product details.
All photos on this site are real. Due to changes in lighting, shooting Angle, and display resolution, the image you see may have some degree of chromatic aberration. Thank you for your understanding.
Ring PCB Technology Co.,Limited is a professional PCB manufacturer with 17 years of history in China.
Our products are updated and upgraded every year and we specialize in all kinds of PCB making and PCBA customization services, If you are interested in our products, please tell us your requirements, we will help you to provide professional solutions, please contact us on line or E-mail to us [email protected], and we will provide you with one-on-one service from our professional sales team.
Thank you for your time.
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Brand Name: | PCBA ,support OEM |
Model Number: | Electric Vehicle Charging Pile PCBA |
MOQ: | 1unit |
Price: | negotiable |
Packaging Details: | Vacuum packing+Cardboard packing case |
Payment Terms: | T/T |
High-Density Integration EV Charging Pile PCBA Excellent Electrical Performance for Automotive Products
EV Charging Pile PCBA Product Features
1. High Reliability
Designed for 10+ years of continuous operation; anti-vibration & EMI-resistant.
2. High-Efficiency Power Conversion
Conversion efficiency ≥95% (reduces energy loss & heat generation).
3. Comprehensive Safety Protections
Over-voltage/current/heat, short-circuit & leakage protection (complies with IEC 61851, GB/T standards).
4. Global Compatibility
Supports CCS, CHAdeMO, GB/T, Type 2 charging protocols for universal EV models.
5. Intelligent Management
Integrated MCU for real-time monitoring, 4G/5G/WiFi communication & cloud-based remote control.
6. Optimized Thermal Design
Heat sink & thermal paste for stable operation under high loads.
7. Harsh Environment Adaptability
IP65/IP67 protection (optional), -30°C to +70°C operating range, dust/waterproof.
Ring PCB, your PCB & PCBA Turnkey Solutions | Professional Circuit Manufacturing Expert
Step | Description |
Material Procurement | Sourcing high-reliability components (e.g., capacitors, resistors, MOSFETs, microcontrollers) compliant with automotive standards. |
SMT (Surface Mount Technology) | High-precision placement of surface-mounted components using automated pick-and-place machines, with reflow soldering for reliable connections. |
DIP (Through-Hole Technology) | Insertion of through-hole components (e.g., transformers, connectors) followed by wave soldering. |
Testing | Comprehensive checks including ICT (In-Circuit Test), FCT (Functional Circuit Test), and safety testing (insulation resistance, dielectric strength). |
Assembly & Encapsulation | Integration of PCBA with heat sinks and protective casings; potting with waterproof/heat-dissipating materials for environmental protection. |
Final Quality Assurance | 100% aging test, performance validation under simulated working conditions, and compliance with ISO 9001 standards. |
Feature | Details |
High Reliability | Designed for 10+ years of continuous operation; anti-vibration and anti-electromagnetic interference (EMI) construction. |
Efficient Power Conversion | Conversion efficiency ≥95% (depending on power level), reducing energy loss and heat generation. |
Multiple Safety Protections | Over-voltage, over-current, short-circuit, over-temperature, and leakage protection; compliant with IEC 61851 and GB/T 18487 standards. |
Wide Compatibility | Supports global charging protocols (CCS, CHAdeMO, GB/T, Type 2) and adapts to different EV models. |
Intelligent Management | Integrated MCU for real-time monitoring, data communication (4G/5G, WiFi, Bluetooth), and remote control via cloud platforms. |
Thermal Management | Optimized heat sink design and thermal paste application to maintain stable operation at high loads. |
Environmental Adaptability | IP65/IP67 protection level (optional); withstands harsh conditions (-30°C to +70°C, high humidity, dust). |
Category | Parameters |
Electrical Parameters | - Input Voltage: AC 100-240V (single-phase) / 380V (three-phase) - Output Voltage: DC 200-1000V (DC charging) / AC 220V (AC charging) - Output Current: 10-600A (DC) / 16-100A (AC) - Power Range: 3.3kW-200kW+ (supporting slow, fast, and ultra-fast charging) - Efficiency: ≥95% (full load) - Communication Interfaces: CAN, RS485, USB, Ethernet |
Mechanical Parameters | - Size: Customizable (typical: 200×150×30mm to 600×400×100mm) - Weight: 0.5kg-5kg (depending on power) - Mounting: Wall-mounted, floor-standing, integrated into charging piles |
Environmental Parameters | - Operating Temperature: -25°C to +55°C (extended range: -40°C to +70°C) - Storage Temperature: -40°C to +85°C - Humidity: 5%-95% RH (non-condensing) - Protection Level: IP65 (standard) / IP67 (optional for outdoor use) - Certification: CE, RoHS, UL, ISO 16750 (automotive reliability), GB/T 28569 (China EV charging standard) |
3.Common technical parameters of Automotive PCBA
Parameter | Description |
PCB Material | FR - 4 (Flame Retardant 4) is commonly used. It offers good mechanical and electrical properties, high heat resistance, and is suitable for SMT processes. Some high - end applications may use materials like Rogers laminates for better high - frequency performance. |
Layer Count | Ranges from 2 - layer to multi - layer (up to 20 layers or more). Multi - layer boards are used to accommodate complex circuit designs and achieve high - density component placement in SMT. |
Line Width/Spacing | Minimum line width and spacing can reach 0.1mm - 0.15mm for standard automotive PCBA with SMT. Tighter tolerances are achievable in advanced designs, enabling more compact circuit layouts. |
Component Types | Supports a wide range of surface - mount components such as SMD (Surface - Mount Device) resistors, capacitors, inductors, integrated circuits (ICs) including BGA (Ball Grid Array) and QFN (Quad Flat No - lead) packages, which are essential for high - density SMT assembly. |
Component Density | High - density placement is achievable, with a large number of components per unit area. This is crucial for integrating more functions into a limited space in automotive electronics. |
Operating Temperature Range | Generally from - 40°C to + 125°C. Some components and PCBs are designed to withstand even wider temperature ranges to meet the harsh environmental conditions in automotive applications. |
Voltage Rating | Varies depending on the specific circuit requirements, but common voltage ratings for automotive PCBA range from a few volts (e.g., 3.3V, 5V for low - power circuits) to higher voltages for power - related components (up to 48V in some modern automotive electrical systems). |
Electrical Insulation Resistance | Should be high, typically in the order of MΩ (mega - ohms) to ensure proper electrical isolation between different circuit elements, especially important for preventing short circuits in SMT - assembled boards. |
Solderability | Excellent solderability is required to ensure reliable solder joints in SMT processes. PCBs are designed to be compatible with common soldering methods such as reflow soldering and wave soldering. |
At Ring PCB, we don’t just manufacture products—we deliver innovation. With all kinds of PCB Boards, combined with our PCB, PCB Assembly, and turn-key services, we empower your projects to thrive. Whether you need prototyping or mass production, our expert team ensures top-quality results and help you to save money and time.
17 Years of Excellence | Self-Owned Factory | End-to-End Technical Support
Core Advantage 1: Advanced Engineering for Precision PCB Manufacturing
• High-Density Stack-Up: 2-48 layer boards with blind/buried vias, 3/3mil trace/spacing, ±7% impedance control, ideal for 5G, industrial control, medical devices, and automotive electronics.
• Smart Manufacturing: Self-owned facility equipped with LDI laser exposure, vacuum lamination, and flying probe testers, adhering to IPC-6012 Class 3 standards.
Core Advantage 2: Integrated PCBA Services | One-Stop Turnkey Solutions
✓ Full Assembly Support: PCB fabrication + component sourcing + SMT assembly + functional testing.
✓ DFM/DFA Optimization: Expert engineering team reduces design risks and BOM costs.
✓ Rigorous Quality Control: X-ray inspection, AOI testing, and 100% functional validation for zero-defect delivery.
Core Advantage 3: Self-Owned Factory with Full Supply Chain Control
✓ Vertical Integration: Raw material procurement, production, and testing fully managed in-house.
✓ Triple Quality Assurance : AOI + impedance testing + thermal cycling, defect rate <0.2% (industry average: <1%).
✓ Global Certifications: ISO9001, IATF16949 and RoHS compliance.
Ring PCB not only offers professional PCB manufacturing, but also offer PCBA service, including component sourcing and SMT service with Samsung functional machine.
One of our core strengths lies in our 8-stage lead-free reflow soldering and lead-free wave soldering capabilities at our Shenzhen factory. These advanced soldering processes ensure high-quality assembly while adhering to global environmental standards, such as ISO9001, IATF16949 ,RoHS compliance.
Please note:
All products in our store are processing customized services, please be sure to contact our professional customer service before placing an order to confirm the product details.
All photos on this site are real. Due to changes in lighting, shooting Angle, and display resolution, the image you see may have some degree of chromatic aberration. Thank you for your understanding.
Ring PCB Technology Co.,Limited is a professional PCB manufacturer with 17 years of history in China.
Our products are updated and upgraded every year and we specialize in all kinds of PCB making and PCBA customization services, If you are interested in our products, please tell us your requirements, we will help you to provide professional solutions, please contact us on line or E-mail to us [email protected], and we will provide you with one-on-one service from our professional sales team.
Thank you for your time.