6-Layer Rigid-Flex PCB (2R+2F+2R) Manufacturing for Complex Electronic Systems

The product shown above is a customized 6-layer rigid-flex PCB (2R+2F+2R) developed for a customer requiring complex routing, flexible interconnection, and high-reliability structural integration.

This advanced 6-layer rigid-flex PCB manufacturing solution integrates two rigid outer layers with two internal flexible layers and two additional rigid layers, enabling superior electrical performance, structural stability, and space optimization.

At Ring PCB, we specialize in high-precision rigid-flex PCB manufacturing and full turnkey PCB assembly services, delivering one-stop PCB and PCBA solutions for demanding industrial and high-tech applications.

What Is a 6-Layer (2R+2F+2R) Rigid-Flex PCB?

A 2R+2F+2R stack-up consists of:

• Two rigid outer layers

• Two flexible core layers

• Two internal rigid layers

This configuration provides:

• Higher layer density

• Enhanced signal routing flexibility

• Improved EMI shielding

• Increased mechanical strength

Compared to standard multilayer boards, 6-layer rigid-flex PCB manufacturing offers better system integration while reducing the need for connectors and cable harnesses.

Key Features & Advantages

1️⃣ Complex Circuit Integration

This 6-layer rigid-flex PCB supports high-density component layout and complex signal routing, ideal for advanced electronic modules.

2️⃣ Flexible Structural Design

The flex section allows dynamic bending or fixed folding, making it suitable for compact devices and irregular housing structures.

3️⃣ Enhanced Reliability

By eliminating traditional interconnect cables, rigid-flex PCB manufacturing reduces failure points and increases long-term durability.

4️⃣ Space & Weight Reduction

A 6-layer rigid-flex PCB design minimizes board count and mechanical connectors, reducing overall product size and weight.

5️⃣ One-Stop PCB & PCBA Manufacturing

We provide integrated rigid-flex PCB manufacturing and turnkey PCBA services, including fabrication, component sourcing, SMT assembly, testing, and quality control.

Technical Challenges in 6-Layer Rigid-Flex PCB Manufacturing

Producing a 6-layer rigid-flex PCB requires:

• Precise lamination control between rigid and flex materials

• Accurate layer alignment

• Controlled copper plating thickness

• Reliable via formation across rigid and flex interfaces

• Stable impedance control

Our engineering team performs DFM analysis to optimize stack-up and manufacturability before production.

Typical Technical Parameters

Note: The above specifications are for reference only. Actual parameters and design requirements should be confirmed with our professional engineering team.

Applications

This type of 6-layer rigid-flex PCB manufacturing solution is widely used in:

• Automotive electronic control systems

• Industrial automation modules

• Medical diagnostic devices

• Aerospace equipment

• High-end communication systems

FAQ

Q1: What are the advantages of a 6-layer rigid-flex PCB over a standard multilayer PCB?

A 6-layer rigid-flex PCB integrates flexible interconnections directly into the board, reducing connectors and improving reliability.

Q2: Can you provide full turnkey assembly for rigid-flex PCBs?

Yes. We offer complete turnkey PCB assembly services including sourcing, SMT, testing, and quality control.

Q3: Do you support automotive-grade production?

Yes. Our manufacturing complies with IATF16949 standards and supports automotive electronics applications.

Q4: Can rigid-flex PCBs handle dynamic bending?

Yes. Flex sections can be designed for static or dynamic bending based on customer requirements.

One-Stop Service for PCB and PCBA Solutions

At Ring PCB, we don’t just manufacture products—we deliver innovation. With our Rigid Flexible PCB Boards, combined with our PCB, PCBA, and turn-key services, we empower your projects to thrive. Whether you need prototyping or mass production, our expert team ensures top-quality results.
 

17 Years of Excellence | Self-Owned Factory | End-to-End Technical Support
Core Advantage 1: Advanced Engineering for Precision PCB Manufacturing
• High-Density Stack-Up: 2-48 layer boards with blind/buried vias, 3/3mil trace/spacing, ±7% impedance control, ideal for 5G, industrial control, medical devices, and automotive electronics.
• Smart Manufacturing: Self-owned facility equipped with LDI laser exposure, vacuum lamination, and flying probe testers, adhering to IPC-6012 Class 3 standards.

Core Advantage 2: Integrated PCBA Services | One-Stop Turnkey Solutions
✓ Full Assembly Support: PCB fabrication + component sourcing + SMT assembly + functional testing.
✓ DFM/DFA Optimization: Expert engineering team reduces design risks and BOM costs.
✓ Rigorous Quality Control: X-ray inspection, AOI testing, and 100% functional validation for zero-defect delivery.

Core Advantage 3: Self-Owned Factory with Full Supply Chain Control
✓ Vertical Integration: Raw material procurement, production, and testing fully managed in-house.
✓ Triple Quality Assurance : AOI + impedance testing + thermal cycling, defect rate <0.2% (industry average: <1%).
✓ Global Certifications: ISO9001, IATF16949 and RoHS compliance.

Ring PCB not only offers professional PCB manufacturing, but also offer PCBA service, including component sourcing and SMT service with Samsung functional machine.

One of our core strengths lies in our 8-stage lead-free reflow soldering and lead-free wave soldering capabilities at our Shenzhen factory. These advanced soldering processes ensure high-quality assembly while adhering to global environmental standards, such as ISO9001, IATF16949 ,RoHS compliance.

More other Rigid Flex PCB (Printed circuit board) samples on display (customized)

Please note:

All products in our store are processing customized services, please be sure to contact our professional customer service before placing an order to confirm the product details.

All photos on this site are real. Due to changes in lighting, shooting Angle, and display resolution, the image you see may have some degree of chromatic aberration. Thank you for your understanding.

Ring PCB Technology Co.,Limited is a professional PCB manufacturer with 17 years of history in China.

Our products are updated and upgraded every year and we specialize in all kinds of PCB making and PCBA customization services, If you are interested in our products, please tell us your requirements, we will help you to provide professional solutions, please contact us on line or E-mail to us info@ringpcb.com, and we will provide you with one-on-one service from our professional sales team.

Thank you for your time.